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ISO 9001:2015
Quality Certified
Precision Plastic Injection Moulding
& Tool Room Services
ISO 9001 certified mould manufacturer specialising in medical device components and FMCG packaging, serving automotive and electronics industries across India and overseas.
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Years
Experience
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Moulds
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Clients
Served
COMPONENTS
Parts We Produce
Engineered
Components
Built to Spec
Explore our manufacturing capabilities. If it's made from plastic or rubber, we have the technology to produce it at scale.
Industry Applications
Precision Plastic Injection Moulding Bangalore
Serving Industries Across India
When tolerances are measured in microns, sterility is non-negotiable and every cavity must run millions of shots without drift, the Mould Manufacturer you choose defines everything. That's where YBM Technocraft Bangalore builds the mould that defines the outcome.
SECTOR · 01
Medical-Grade Plastic & Silicone Moulding
Precision Injection Moulds for Medical Plastic and LSR Components
Medical components demand a mould built to the material, the part geometry and the end-use requirement, not just to a drawing. Whether it is a multi-cavity tool for disposable PP components, a PC housing for a diagnostic device or an LSR mould for seals and flexible body-contact parts, the cavity design, surface finish and gate placement determine whether the part meets specification or fails at inspection. Our ISO 9001 certified facility in Bangalore, with DFM review, trial runs and dimensional validation is done before every mould is approved for production.
Tolerance±0.05 mm
Capacity100 K+
MOULD TYPESLSR · Multi Cavity · Over Mould
StandardISO 9001
Key Capabilities
- Moulds designed for medical-grade PP, PC, ABS and LSR
- Trial run documentation with cavity measurements and process parameters
- DFM review and first article dimensional inspection report
Materials
SECTOR · 02
Multi-Cavity Packaging Mould Manufacturing for FMCG Brands
Ultra-Fast Cycle Packaging Moulds for FMCG Volume Production
FMCG packaging demands moulds that run harder,longer and faster than any other category. A cap mould feeding a filling line at full production cannot afford cavity imbalance, gate blush on sealing surfaces or a shot life that runs out before the product cycle does. Multi-cavity hot runner moulds for PP caps and closures, auto unscrewing tools for threaded packaging, stack moulds for high-output container production and precision moulds for PET and HDPE packaging components. Moulds are built to run on your production machines setup, from standard tonnage lines to high-speed production machines. We design and manufacture FMCG packaging moulds built for the volume, the material and the cycle life your production line demands.
Tolerance±0.05 mm
Capacity100K – 500K/ month
MOULD LIFE 100K – 2M+ Shots
CYCLE TIME8–15 sec
Key Capabilities
- Multi-cavity hot runner moulds built up to 128 cavities for PP caps, closures and high-volume packaging components, designed for balanced cavity-to-cavity output regardless of the production machine it runs on
- Optimised cooling channel and gate design for thin-wall caps and packaging parts, built to achieve the fastest cycle time the part geometry allows, on any compatible injection moulding machine
- First article inspection report per cavity at T1 trial, dimensional data per cavity recorded and handed over before mould is approved for production
Materials
SECTOR · 03
Electronics, Enclosures & Electrical Component Moulds
Precision Injection Moulds for Electronic Housings, Switchgear and Connector Components
Electronic plastic components demand a mould that accounts for every surface, every snap fit and every wall thickness before the tool is cut. A connector housing with a misaligned PCB mount, a switchgear enclosure with a weld line across its structural rib, a device cover with sink marks on the A-surface, each is a mould problem that cannot be fixed in production. Our moulds for electronic housings, electrical enclosures, connector bodies and gadget components in ABS, PC/ABS, Nylon and flame-retardant engineering grades, with gate location, surface finish and wall thickness designed for the part from the first line of DFM.
Tolerance±0.05 mm
Capacity100K – 500K / month
Min Wall0.5 mm
SURFACE FINISHUp to SPI A2
Key Capabilities
- Moulds for thin-wall electronic housings and enclosures, gate location and fill path engineered to eliminate weld lines and sink marks on visible A-surfaces
- Insert moulding capability for brass inserts, metal contacts and threaded inserts built into electronic and electrical plastic components
- Engineering-grade plastic mould design for ABS, PC/ABS, Nylon and FR-grade materials used in switchgear enclosures and flame-retardant electronic parts
Materials
SECTOR · 04
Industrial Rubber, Silicone & Polymer Moulding
Chemical-Resistant Seals, Gaskets & Mounts
Industrial components operating in hydraulic systems, pneumatic assemblies, heavy machinery and chemically aggressive environments demand materials and moulds built to survive conditions most standard plastic tools cannot handle. Rubber seals that must compress and recover thousands of cycles without set. Silicone gaskets that hold integrity from –60°C to +200°C. FKM components in contact with oils, fuels and industrial solvents. Structural plastic brackets and housings that carry load and resist heat. Each of these begins with a mould designed specifically for the material, the hardness, the compression behaviour and the environment the part will operate in.
Tolerance±0.05 mm
Capacity100K – 500K/ month
Temp−60 to +200°C
StandardISO 9001
Key Capabilities
- FKM, HNBR & silicone compounds validated for extreme heat
- Shore A hardness range: 20–80, matched to application load and compression set
- Anti-vibration and damping component moulds for heavy machinery and industrial equipment
Materials
SECTOR · 05
Automotive Plastic Injection Moulding
Tier-1 Ready Precision Components for OEM Supply Chains
YBM Technocraft is a trusted automotive injection moulding partner for Tier-1 suppliers and OEMs across India. Our IATF 16949-aligned quality system covers complete PPAP documentation, from Level 1 part submission warrants to Level 5 full measurement system analyses.
Tolerance±0.02 mm
Capacity250 K+
Max Weight2,500 g
StandardIATF 16949
Key Capabilities
- Multi-cavity hot-runner tooling optimised for high-volume runs
- Full PPAP Level 1–5 documentation with MSA & Cpk
- Insert moulding for brass bushings & metal threads
Materials
Why Precision Manufacturers Choose
YBM Technocraft
±0.01 mm
Achievable ToleranceHardened H13 tool steel with CNC wire-EDM finishing enables GD&T-compliant part dimensions.
1 – 128
Cavity ConfigurationFrom single-cavity prototype tools to 64-cavity production moulds, optimised for maximum OEE.
40+
Engineered Resin GradesWe qualify and process over 40 material grades with certification traceability on every batch.
1.15 M+
Monthly Part Output14 injection moulding machines (80T to 850T) running three-shift operations.
INJECTION · TOOLROOM · PROCESS
From Drawing to Production
Injection Mould
Design Process — India
PROCESSA complete moulding workflow engineered for quality and on-time delivery — from design intake and DFM to CNC tooling, trial validation, and production-ready dispatch.
±0.01mmTolerance
35–450TMachine Range
100%Final Inspection
01
02
DFM Analysis
mouldability + manufacturabilityWall thickness, draft, gating and cooling are engineered for production reliability. Potential failures are removed before steel cutting begins.
03
Mould Design & CNC
precision cavity/core machiningFinal mould CAD is translated into hardened steel using high-precision CNC, EDM and drilling to achieve tight tolerances and repeatability.
04
Trial Run & Approval
T0 shots + tuning + sign-offWe run full trial moulding, inspect fill/ejection behaviour, tune process windows, and share first parts for your final approval.
05
Delivery & Support
inspection · dispatch · supportEach mould is rigorously inspected, protected for shipping, and delivered on schedule with ongoing technical support for stable production.
Precision Mould Engineering
Specialized Mould Types for Every Application
From standard multi-cavity injection moulds to specialist LSR, 2K and auto unscrewing tools — designed and built in-house at our ISO 9001 certified facility in Bangalore.
Up to 126 Cavities
SPEC_MULTI_CAVITY
Multi Cavity Moulds
High-volume production moulds with multiple identical cavities producing several parts per injection cycle — maximising throughput and reducing per-unit cost at scale.
- Up to 32 cavities for small to medium parts on machines from 35T to 250T
- Balanced runner systems ensure uniform fill and consistent part weight across all cavities
- Ideal for FMCG caps, medical consumables and electronic connectors at volume
Faster Cycle Time
SPEC_HOT_RUNNER
Hot Runner Moulds
Advanced mould systems with a heated manifold and nozzles that keep plastic molten in the runner — eliminating material waste and reducing cycle times for high-volume production.
- No cold runner waste — direct material saving reduces per-part cost at scale
- Shorter cycle times — no runner cooling required between shots
- Compatible with multi-cavity, stack and auto unscrewing mould configurations
Single Operation
SPEC_INSERT_MOULD
Insert Moulding
Metal or non-plastic inserts — brass bushings, threaded studs, electrical contacts — placed in the mould before injection. Plastic moulded directly around the insert creates a permanently bonded assembly in one shot.
- Brass inserts, threaded inserts, pins and metal contacts embedded during moulding — no secondary press-in operation required
- Stronger pull-out strength than post-mould heat staking or ultrasonic insert installation
- Applications: automotive brackets, electronics enclosures, medical instrument handles and industrial connectors
Soft-Touch Finish
SPEC_OVER_MOULD
Over Moulding
A two-step sequential process where a pre-formed rigid substrate is placed into a second mould and soft TPE or TPU is injected over it — creating ergonomic grip surfaces and sealed assemblies without adhesives.
- Soft TPE or TPU bonded over rigid ABS, PP or metal substrate — no adhesives or fasteners required
- Mechanical and chemical bonding between materials for durable, long-life parts
- Used for tool handles, medical device grips, consumer product surfaces and sealed electronic enclosures
Molecular Bond
SPEC_BI_COLOUR
2K / Bi-Colour Moulds
Two-shot injection where two materials or colours are injected in a single automated machine cycle — no part transfer between tools. Produces a molecularly bonded two-material part with no visible join line.
- Both materials injected in one machine cycle — no part handling between shots
- Molecular bond between materials is stronger than mechanical interlock from sequential over moulding
- Used for automotive switch panels, backlit two-tone logos and consumer appliance buttons and knobs
Medical Grade
SPEC_LSR_PROCESS
LSR Moulds
Specialised tooling for Liquid Silicone Rubber — the reverse of standard injection moulding. The runner stays cold to keep material liquid while the mould cavity is heated to cure the silicone part.
- Cold runner system prevents pre-cure — material stays liquid until it reaches the heated mould cavity
- Produces flash-free, biocompatible silicone parts for medical-grade components and single-use medical parts
- Shore A range 20–80 — gaskets, seals, infant care products and medical device components
Same Machine Size
SPEC_STACK_MOULD
Stack Moulds
Multi-level mould systems that stack two mould faces back to back on one machine — doubling output without requiring a larger press. Always paired with a hot runner manifold in the centre block.
- Doubles output on the same machine — no additional press investment required
- Hot runner manifold in centre block feeds both mould levels simultaneously
- Best suited for thin-wall FMCG caps, closures and flat lids at very high volume
Automated Release
SPEC_UNSCREWING
Auto Unscrewing Moulds
Mould tools with a built-in rack-and-pinion or hydraulic rotation mechanism that automatically unscrews and ejects threaded parts — eliminating manual post-moulding operations and maintaining consistent thread quality at production volume.
- Automatic thread release built into the ejection sequence — no manual unscrewing after each shot
- Consistent thread pitch, depth and dimensional accuracy across all cavities every cycle
- Best suited for bottle caps, threaded closures, medical vial caps and industrial connectors with internal or external threads
Project Gallery
Moulds & Tooling
Moulds & Tooling
Built to Perform
Browse our portfolio of injection moulds, die cast tools, blow moulds and precision spare inserts — each engineered for production excellence in our Bangalore facility.
ISO 9001:2015
IATF 16949
25+ Years
500+ Moulds
Ready to Start Your Project?
Get a quote for your mould or tooling requirement. Our engineering team responds within 24 hours.
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Frequently Asked Questions
Quick answers to common queries about our precision moulding processes
YBM manufactures plastic injection moulds, rubber injection moulds, silicone moulds (LSR/HCR), die casting moulds, compression moulds, blow moulds, press tools, and jigs & fixtures.
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Office Address
UNIT-2, Sy. N . 333/2, A1, Marasur Village, Chandapura-Anekal Road,
Anekal Taluk, Bangalore-562106
Phone
+91 98806 62154
bd@ybmtechnocraft.com